Understanding Load Testing Requirements for Lifting Equipment Safety
In industrial environments where lifting equipment is used daily, safety isn’t just a priority—it’s a necessity. Whether you’re operating cranes, hoists, slings, or shackles, ensuring your equipment is load tested regularly is key to maintaining a safe and compliant workplace. In this blog, we’ll break down what load testing is, why it’s critical, and what requirements businesses must meet to keep their operations safe and efficient.
What Is Load Testing?
Load testing is the process of applying controlled force or weight to lifting equipment to verify its structural integrity and performance. It ensures that lifting gear can handle the loads it’s rated for under real-world conditions, without failing or deforming.
Load tests are typically performed after:
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Initial installation
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Major repairs or modifications
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Periodic intervals as required by regulatory standards
Why Load Testing Matters
Lifting equipment often operates under extreme conditions and is exposed to wear and tear over time. Without proper testing, hidden defects can go unnoticed—leading to catastrophic failures, injuries, or even fatalities.
Benefits of regular load testing include:
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Worker safety: Reduces the risk of equipment failure during lifting operations.
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Regulatory compliance: Meets safety standards set by governing bodies like OSHA, ASME, or CSA.
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Operational efficiency: Ensures your equipment is reliable and capable of performing its intended task.
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Liability reduction: Demonstrates due diligence in maintaining safe work practices.
Load Testing Standards and Requirements
Load testing requirements vary depending on the type of equipment and jurisdiction, but typically follow recognized standards such as:
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ASME B30.9, B30.10, B30.20 – For slings, hooks, and below-the-hook lifting devices
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CSA B167 – Canadian standard for overhead cranes, hoists, and monorails
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OSHA 1910.179 – US standard for overhead and gantry cranes
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LOLER (UK) – Lifting Operations and Lifting Equipment Regulations
Most of these standards require:
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Proof load testing at 125% of rated capacity for new or modified equipment
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Annual or periodic inspections and testing
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Documentation and certification of test results
Common Types of Load Tests
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Static Load Test: Equipment is subjected to a stationary load (usually 125% of rated capacity) to assess strength and integrity.
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Dynamic Load Test: The equipment is operated under load to simulate real working conditions and assess performance.
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Break Load Test: Carried out in controlled environments, this test pushes equipment to failure to determine the ultimate breaking point—used for research and design validation.
Kings Energy Services: Your Trusted Load Testing Partner
At Kings Energy Services, we understand the critical role load testing plays in keeping your lifting operations safe and compliant. Our experienced technicians perform in-house load testing and certification on a wide range of lifting equipment. We follow all relevant standards and provide thorough documentation for every test.
We proudly serve clients across British Columbia, Alberta, Saskatchewan, Montana, North Dakota, Wyoming, and Colorado—offering pickup and delivery services to make the process as smooth as possible.
Load testing is more than a regulatory requirement—it’s a proactive step toward safety and operational reliability. By understanding the standards and ensuring your equipment is regularly tested, you can protect your team, your assets, and your reputation.
Need load testing services? Contact Kings Energy Services today and let’s keep your operations lifting strong and safely.